Defects in fabric production – Case #538

December 12, 2016

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“A picture is worth a thousand words”. Practical solutions to problems encountered in the manufacturing process that demonstrate how we assist our customers’ factories to produce Right from the Start TM.

A fabric QC assignment.

We deployed our textile Technicians to do a fabric QC inspection before it shipped to their garments factories. This is an exclusive design from Sandro Paris. Here are some of the defects found:

 

Foreign yarn: a different color thread that was not supposed to be there!

case 538 pic 1 impactiva material fabric qc

Holes

case 538 pic 2 impactiva material fabric qc case 538 pic 3 impactiva material fabric qc

Various mesh defects: at the selvedge, an incomplete flower…

case 538 pic 4 impactiva material fabric qc case 538 pic 5 impactiva material fabric qc case 538 pic 7 impactiva material fabric qc

Broken or missing yarn:

case 538 pic 6 impactiva material fabric qc case 538 pic 8 impactiva material fabric qc

Not-centered flowers:

case 538 pic 10 impactiva material fabric qc

A vertical link defect that covered 50 cm.

case 538 pic 11 impactiva material fabric qc

Our Technicians marked all the defects with red tags so that the garment factory can cut around them.